R978910297 - 4WE 10 C4X/CG12N9DA (2024)

Table of Contents
Type .WE 10 E… Type .WE 10 ../OF… Inductive position switch type QM: electrical connection general hydraulic electrical M12x1 plug-in connection electrical (measured with HLP46, ϑOil=40±5°C) Δp-qV characteristic curves Performance limits Performance limits Performance limits (measured with HLP46, ϑOil=40±5°C) Inductive position switch type QM Switching logics Version QMA Version QMA Version QMB Version QMB Version QM0 Version QM0 Individual connection Spool position monitoring Inductive position switch type QM Notice: M12x1 plug-in connection‒Individual connection Type .WE 10 .3X/.CG24.K72L… M12x1 plug-in connection‒Central connection Type .WE 10 .4X/.CG24.DK… Mating connectors for valves with connector “K4”, without circuitry, standard 3P Z4 Mating connectors for valves with connector “K4”, without circuitry, standard 3P Z4 Mating connectors for valves with connector “K4”, without circuitry, standard 3P Z45 Mating connectors for valves with connector “K4”, without circuitry, standard 3P Z45 Mating connectors for valves with connector “K4”, with indicator light 3P Z5L Mating connectors for valves with connector “K4”, with indicator light 3P Z5L Mating connectors for valves with connector “K4”, with indicator light 3P Z55L Mating connectors for valves with connector “K4”, with indicator light 3P Z55L Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit 3P Z5L1 Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit 3P Z5L1 References

The directional valve type WE is a solenoid-actuated directional spool valve. It controls the start, stop and direction of a flow.

The directional valve basically consists of housing (1), one or two electronic solenoids (2), control spool (3), and the return springs (4). When de-energized, the control spool (3) is held in the central position or in the initial position by the return springs (4) (except for version "O"). The control spool (3) is actuated by wet-pin electronic solenoids (2).

The force of electronic solenoid (2) acts via the plunger (5) on the control spool (3) and pushes the latter from its rest position to the required end position. This enables the necessary direction of flow from P to A and B to T or P to B and A to T.

When the electronic solenoid (2) is switched off, the return spring (4) pushes the control spool (3) back to its rest position.

A manual override (6) allows for the manual switching of the valve without solenoid energization.

To ensure proper functioning, make sure that the pressure chamber of the solenoid is filled with oil.

Type .WE 10 E…

R978910297 - 4WE 10 C4X/CG12N9DA (1)

Throttle insert "B.."

Using a throttle insert (7) in channels P, A, B or T, the flow resistance at the valve can be increased. Its use is required when, due to prevailing operating conditions, flows occur during the switching processes, which exceed the performance limit of the valve.

R978910297 - 4WE 10 C4X/CG12N9DA (2)

Without spring return “O” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids without detent.

The valve without spring return at the control spool (3) does not have a defined basic position in the de-energized condition.

Without spring return with detent “OF” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids with detent.

The detents are used to lock the control spool (3) in the relevant spool position. During operation,

continuous application of current to the electronic solenoid can thus be omitted which contributes to energy-efficient operation.

Notice!

Pressure peaks in the tank line to two or several valves can result in unintended

movements of the control spool if valves are equipped with a detent! We therefore recommend providing separate return lines or

installing a check valve in the tank line.

Type .WE 10 ../OF…

R978910297 - 4WE 10 C4X/CG12N9DA (3)

Inductive position switch type QM: electrical connection

general

Type

Einzelanschluss Zentralanschluss

Weight

Valve with one solenoid

kg

3.6 3.5

Valve with two solenoids

kg

4.4 4.3

Installation position

any

Ambient temperature range

NBR seals

°C

-30…+50

FKM seals

°C

-20…+50

MTTFD values according to ENISO138491)

Years

150
1) For further details, see data sheet 08012

hydraulic

Size

10

Maximum operating pressure

PortP

bar

315

PortA

bar

315

PortB

bar

315

Port T1)

bar

160

Maximum flow

l/min

120

Flow cross-section

SymbolQ (A/B→T)

mm²

5.5

SymbolV (A/B→T)

mm²

11

SymbolV (P→A/B)

mm²

10.3

SymbolW (A/B→T)

mm²

2.5

Hydraulic fluid

see table

Hydraulic fluid temperature range2)

NBR seals

°C

-30…+80

FKM seals

°C

-20…+80

Viscosity range

mm²/s

2.8…500

Maximum admissible degree of contamination of the hydraulic fluid3)

Class 20/18/15 according to ISO4406(c)
1) With symbols A and B, port T must be used as leakage oil connection if the operating pressure exceeds the admissible tank pressure.
2) at the valve working ports of the valve
3) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN51524

Bio-degradable

Insoluble in water

HETG

NBR, FKM

VDMA24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA24568

Containing water

Water-free

HFDU, HFDR

FKM

ISO12922

Containing water

HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620 )

NBR, HNBR

ISO12922

Important information on hydraulic fluids!

For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us!

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)!

The flash point of the hydraulic fluid used must be 40K higher than the maximum solenoid surface temperature.

Flame-resistant – containing water:

Maximum pressure differential per control edge 50bar.

Pressure pre-loading at the tank port >20% of the pressure differential; otherwise, increased cavitation

Life cycle compared to operation with mineral oil HL, HLP 50 to 100%

Bio-degradable: When using bio-degradable hydraulic fluids that are zinc-solving, zinc may accumulate in the fluid (700mgzinc per pole tube)

electrical

Voltage type

AC voltage 50/60Hz

Available voltages1)

42 / 110 / 230

Voltage tolerance (nominal voltage)

%

±10

Holding power

VA

90

Switch-on power

VA

550

Duty cycle

%

100

Switching time according to ISO6403

ON

ms

15…25

OFF

ms

20…60

Maximum switching frequency

1/h

7200

Protection class according to DINEN60529

IP65 (with mating connector mounted and locked)

Insulation class VDE0580

H

Electrical fuse protection

Every solenoid must be protected individually using a suitable fuse with tripping characteristics K (inductive loads).

Behavior in error cases

Solenoid does not switch through: The solenoid surface temperature may be exceeded.
1) Special voltage upon request; mains for AC solenoids, see notice and ordering code.

electrical

Connection voltage (DC voltage)

24V

Voltage tolerance (connection voltage)

+30%/-15%

Admissible residual ripple

%

≤10

Max. load capacity

mA

400

Switching outputs

R978910297 - 4WE 10 C4X/CG12N9DA (4)
PNP transistor outputs, load between switching outputs and GND

Pinout

R978910297 - 4WE 10 C4X/CG12N9DA (5)

1

V

24

2, 4

Switching output

mA

400

3

Earthing (GND)

V

0

M12x1 plug-in connection

The electric connection is realized via a 4-pole mating connector (separate order) with connection thread M12x1.

electrical

M12x1 plug-in connections1)

K72L, DK24L, DK35L

Available voltages2)

V

24

Limited switch-off voltage peak

K72L, DK35L

V

-44…-55

DK24L

without limitation

Voltage tolerance (nominal voltage)

%

±10

Power consumption

W

35

Duty cycle

%

100

Switching time according to ISO6403

ON

ms

45…60

Smoothly switching ON

3 to 4 times longer than standard

OFF

ms

20…30

Smoothly switching OFF

3 to 4 times longer than standard

Maximum switching frequency

Standard

1/h

15000

Smoothly switching

1/h

7200

Protection class according to DINEN605293)

IP65

Protection class according to DINEN61140

III

Maximum coil temperature4)

°C

150
1) Mating connectors according to IEC60947-5-2, separate order, see data sheet08006
2) Connection to functional low voltage with secure separation only=PELV/SELV
3) Only with the use of the mating connectors indicated by us and with correct installation.
4) Due to the surface temperatures of the solenoid coils, the standards ISO13732-1 and EN982 need to be adhered to!

Notice!

Valve versions with electrical individual connection “K…” or central connection “DK…”, see Ordering code.

Notices!

The solenoid coils must not be painted. Actuation of the manual override is only possible up to a tank pressure of approx. 50bar. Avoid damage to the bore of the manual override!

(Special tool for actuation, separate order, material no. R900024943). When the manual override is blocked, actuation of the opposite solenoid must be ruled out!

The simultaneous actuation of 2 solenoids of one valve must be ruled out! Use cables that are approved for a working temperature above 105°C. When solenoid coils are switched off, voltage peaks result which may cause faults or damage in the connected control electronics. The user has to provide for a suitable circuit for limiting the voltage peaks. It must be noted that a diode switched in an antiparallel form extends the switching off time. Valves with individual connection and a supply voltage of 12V or 24V can be operated with twice the voltage to reduce the switching time. For this purpose, the voltage has to be reduced to the nominal valve voltage after 100ms by means of pulse width modulation. The maximum admissible switching frequency is 5 1/s. Due to possible overload of the board, valves with central connection must not be operated with twice the voltage.

Notice!

AC solenoids can be used for 2 or 3 mains; e.g. solenoid type W110 for: 110V, 50Hz; 110 V, 60Hz; 120V, 60Hz

In the electrical connection, the protective earthing conductor (PE, grounded) is to be connected in accordance with the stipulations.

For applications outside these parameters, please consult us!

(measured with HLP46, ϑOil=40±5°C)

Δp-qV characteristic curves

R978910297 - 4WE 10 C4X/CG12N9DA (6) R978910297 - 4WE 10 C4X/CG12N9DA (7)

Symbol

Direction of flow

P-A

P-B

A-T

B-T

A; B

3

3

-

-

C

3

3

4

5

D; Y

5

5

6

6

E

1

1

4

4

F

2

3

7

4

G

3

3

6

7

H

1

1

6

7

J

1

1

3

3

L

2

2

3

5

M

1

1

4

5

P

4

2

5

7

Q

1

2

1

3

R

3

6

4

-

T

3

3

6

7

U; V

2

2

3

3

W

2

2

4

5

Central position:

Symbol

Direction of flow

P-A

P-B

B-T

A-T

P-T

F

4

-

-

9

9

P

-

5

8

-

10

G, T

-

-

-

-

9

H

-

-

-

-

3

Switching position:

Symbol

Direction of flow

P - A

B - A

A - T

P - T

R

-

9

-

-

Notice!

The specified performance limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible performance limit may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The performance limit was determined when the solenoids were at operating temperature, at 10% undervoltage and without tank preloading.

Performance limits

(measured with HLP46, ϑOil=40±5°C)

R978910297 - 4WE 10 C4X/CG12N9DA (8) R978910297 - 4WE 10 C4X/CG12N9DA (9)

Characteristic curve

Symbol

1

C; C/O; C/OF; D; D/O; D/OF; Y

2

E; L; U; Q; W

3

A/O; A/OF; J

4

F; P

5

T

6

H

7

R

8 2)

L; U

42V, 50Hz; 110V, 50Hz; 120V, 60Hz;

127V, 50Hz; 220V, 50Hz; 240V, 60Hz

R978910297 - 4WE 10 C4X/CG12N9DA (10) R978910297 - 4WE 10 C4X/CG12N9DA (11)

Characteristic curve

Symbol

9

M

10

A, B

11

G

12

V

42V, 50Hz; 110V, 50Hz; 120V, 60Hz;

127V, 50Hz; 220V, 50Hz; 240V, 60Hz

Notice!

The specified performance limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T). Due to the flow forces acting within the valves, the admissible performance limit may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The performance limit was determined when the solenoids were at operating temperature, at 10% undervoltage and without tank preloading.

Performance limits

(measured with HLP46, ϑOil=40±5°C)

Performance limits (measured with HLP46, ϑOil=40±5°C)

R978910297 - 4WE 10 C4X/CG12N9DA (12) R978910297 - 4WE 10 C4X/CG12N9DA (13)

Characteristic curve

Symbol

13

C; C/O; C/OF;D; D/O; D/OF; Y

14

A/O; A/OF

15

E

16

M

17

V

18

H

42V, 60Hz; 110V, 60Hz;

127V, 60Hz; 220V, 60Hz

Please consult us regarding the performance limits for other symbols.

R978910297 - 4WE 10 C4X/CG12N9DA (14) R978910297 - 4WE 10 C4X/CG12N9DA (15)

1) Example:
Symbol E with spool position "a" ordering code ..EA..

Notices!

Representation according to DINISO1219-1.

Hydraulic interim positions are shown by dashes.

Inductive position switch type QM Switching logics

Version QMA

(Position switch on side B, monitored spool position "a")

R978910297 - 4WE 10 C4X/CG12N9DA (16)

Version QMA

(Position switch on side A, monitored spool position "a")

R978910297 - 4WE 10 C4X/CG12N9DA (17)

Version QMB

(Position switch on side B, monitored spool position "b")

R978910297 - 4WE 10 C4X/CG12N9DA (18)

Version QMB

(Position switch on side A, monitored spool position "b")

R978910297 - 4WE 10 C4X/CG12N9DA (19)

Version QM0

(Position switch on side B, monitored rest position)

R978910297 - 4WE 10 C4X/CG12N9DA (20)

Version QM0

(Position switch on side A, monitored rest position)

R978910297 - 4WE 10 C4X/CG12N9DA (21)

Individual connection

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (22)

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (23)

Notice!

Deviating from ISO4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet. The dimensions are nominal dimensions which are subject to tolerances.

Central connection

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (24)

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (25)

4

Cover
Attention!
The valve may only be operated with properly mounted cover!

7

Cable gland Pg 16 [1/2“ NPT] "DL"

8

Angled socket (color red, separate order) material no. R900005538)

12

Space required to remove the mating connector/angled socket

Terminal assignment with central connection:

1 solenoid:

Always connect the solenoid to terminals 1 and 2,

the protective earthing conductor to terminal PE, grounded

2 solenoids:

Always connect solenoid "a" to terminals 1 and 2,

solenoid "b" to terminals 3 and 4,

the protective earthing conductor to terminal PE, grounded

Notice!

Deviating from ISO4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet. The dimensions are nominal dimensions which are subject to tolerances.

Subplates according to data sheet 45054 (separate order)

G 66/01 (G3/8)

G 67/01 (G1/2)

G 534/01 (G3/4)

G 66/12 (SAE-6; 9/16-18)1)

G 67/12 (SAE-8; 3/4-16)1)

G 534/12 (SAE-12; 1-1/16-12)1)

1) Upon request

Valve mounting screws (separate order)

4 hexagon socket head cap screws, metric

ISO 4762 - M6x40 - 10.9-flZn-240h-L

(friction coefficient µtotal=0.09 … 0.14);

tightening torque MA=12.5Nm±10%,

material no. R913000058

or

4 hexagon socket head cap screws

ISO4762 - M6x40 - 10.9 (self procurement)

(friction coefficient µtotal=0.12 … 0.17);

tightening torque MA=15.5Nm±10%

4 hexagon socket head cap screws UNC

1/4-20 UNC x 1-1/2” ASTM-A574

(friction coefficient µtotal=0.19 … 0.24);

tightening torque MA=20Nm ±15%,

(friction coefficient µtotal=0.12 … 0.17);

tightening torque MA=14Nm ±10%,

material no. R978800710

With different friction coefficients, the tightening torques are to be adjusted accordingly!

Spool position monitoring

Inductive position switch type QM

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (26)

1) For dimensions, see valve dimensions

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

M12x1 plug-in connection‒Individual connection

Type .WE 10 .3X/.CG24.K72L…

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (27)

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (28)

M12x1 plug-in connection‒Central connection

Type .WE 10 .4X/.CG24.DK…

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (29)

Dimensions in mm

R978910297 - 4WE 10 C4X/CG12N9DA (30)

12

Space required to remove the mating connector

20

M12x1 plug-in connection with status LED (mating connectors according to IEC60947-5-2, separate order, see data sheet08006); electrical connections “DK35L” and “DK24L” see Electrical connections

12

Space required to remove the mating connector

20

M12x1 plug-in connection with status LED (mating connector according to IEC60947-5-2, separate order, see data sheet08006); electrical connections “K72L”: see Electrical connections

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

R978910297 - 4WE 10 C4X/CG12N9DA (31)

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

For valves with connector “K4” according to EN175301-803 and ISO4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z45

R978910297 - 4WE 10 C4X/CG12N9DA (32)

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z45

For valves with connector “K4” according to EN175301-803 and ISO4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

R978910297 - 4WE 10 C4X/CG12N9DA (33)

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

For valves with connector “K4” according to EN175301-803 and ISO4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light

3P Z55L

R978910297 - 4WE 10 C4X/CG12N9DA (34)

Mating connectors for valves with connector “K4”, with indicator light

3P Z55L

For valves with connector “K4” according to EN175301-803 and ISO4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

R978910297 - 4WE 10 C4X/CG12N9DA (35)

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

For valves with connector “K4” according to EN175301-803 and ISO4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

R978910297 - 4WE 10 C4X/CG12N9DA (2024)

References

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